Paboco and the Paper Bottle Community further progress with the next generation paper bottle – reveals new groundbreaking paper closure!
In May 2021 Paboco announced the first prototype of the next generation paper bottle. What is the progress since then?
We have taken this bottle from development to realization – building the means of production to make next gen bottles a reality from 2023.
Paboco 和紙瓶社區(qū)在下一代紙瓶方面取得了進(jìn)一步進(jìn)展——揭示了新的開創(chuàng)性紙瓶蓋！
2021 年 5 月，Paboco 宣布了下一代紙瓶的第一個(gè)原型。從那以后有什么進(jìn)展？
我們已經(jīng)將這個(gè)瓶子從開發(fā)到實(shí)現(xiàn)——建立生產(chǎn)手段，從 2023 年開始使下一代瓶子成為現(xiàn)實(shí)。
We are very proud to reveal our new advanced paper closure in collaboration with Blue Ocean Closures.The paper closure moves us closer to our target to develop a recyclable and fully biobased paper bottle.
The past year we have been focusing on the application method of the barrier coating on the inside of the paper bottle. We have our first coating line in place enabling production of more bottles for quality testing of our pioneer brand’s products and prepare for market introduction in 2023.
我們非常自豪地與 Blue Ocean Closures 合作展示我們新的先進(jìn)紙瓶蓋。紙瓶瓶蓋使我們更接近開發(fā)可回收和全生物基紙瓶的目標(biāo)。
過去一年我們一直專注于紙瓶內(nèi)部阻隔涂層的應(yīng)用方法。我們擁有第一條涂層生產(chǎn)線，可以生產(chǎn)更多瓶子，以對我們先鋒品牌的產(chǎn)品進(jìn)行質(zhì)量測試，并為 2023 年的市場引入做準(zhǔn)備。
What is the barrier made of?
This paper bottle generation has a thin PE coating suitable for products that need a good water vapor barrier. We will target to replace the PE with a biobased version to get another step closer to the vision of fully biobased and recyclable packaging
Carbonated beverages and more sensitive products are a challenge for packaging. To overcome such challenges, we are further developing the barrier material. The important first step is to ensure product quality - meaning a continuous layer of coating material applied across the inside surface of the bottle without voids that can contain liquids over a longer period of time.
這一代紙瓶有一層薄薄的 PE 涂層，適用于需要良好水蒸氣阻隔性的產(chǎn)品。我們的目標(biāo)是用生物基版本取代 PE，以更接近完全生物基和可回收包裝的愿景
碳酸飲料和更敏感的產(chǎn)品對包裝來說是一個(gè)挑戰(zhàn)。為了克服這些挑戰(zhàn)，我們正在進(jìn)一步開發(fā)阻隔材料。重要的第一步是確保產(chǎn)品質(zhì)量——這意味著在瓶子的內(nèi)表面上涂上一層連續(xù)的涂層材料，沒有空隙，可以在更長的時(shí)間內(nèi)容納液體。
So,it is a plastic barrier? Is it recyclable?
Our primary target is to ensure recyclability and repulpability of the paper fibers, a bottle with low carbon footprint and use as little barrier material as possible and still ensure good product quality.
Yes, this version has a thin PE coating that is a common barrier material for paper in the recycling stream with high availability and known barrier properties.
But with our new coating technology, we are of course testing other biobased barrier materials and properties. Our innovation journey will never stop, and we will always advance to improve our sustainability footprint.
我們的主要目標(biāo)是確保紙纖維的可回收性和可再制漿性、低碳排放的瓶子、使用盡可能少的阻隔材料并確保良好的產(chǎn)品質(zhì)量。
是的，此版本具有薄 PE 涂層，它是回收流中紙張的常見阻隔材料，具有高可用性和已知阻隔特性。
但憑借我們的新涂層技術(shù)，我們當(dāng)然正在測試其他生物基阻隔材料和性能。我們的創(chuàng)新之旅永遠(yuǎn)不會停止，我們將始終前進(jìn)以改善我們的可持續(xù)發(fā)展足跡。
”We at Paboco are very proud to share the next generation bottles with a fitting fiber closure. This sets another milestone in our defined development journey towards a fully fiber based bottle in every hand. Next, we will startup our developed coating line and build manufacturing equipment to enable mass production for market introduction in 2023” Says Florian Müller, CTO at Paboco.
“我們 Paboco 非常自豪地分享了帶有合適纖維封口的下一代瓶子。這在我們確定的開發(fā)過程中樹立了另一個(gè)里程碑，朝著每個(gè)人手都使用全纖維瓶的方向發(fā)展。接下來，我們將啟動(dòng)我們開發(fā)的涂裝線并建造制造設(shè)備，以便在 2023 年實(shí)現(xiàn)量產(chǎn)并投放市場。”Paboco 首席技術(shù)官 Florian Müller 說。
Tell us more about the paper closure?
This is a groundbreaking development. In a group of development partners, we are prototyping a recyclable paper closure that fit Paboco’s paper threaded neck.Blue Ocean Closures are the first to develop this innovative concept for fiber-based screw cap solutions in an industrial capacity. Together we achieve this through excellence in material know-how and a cost-effective proprietary production concept.
The design is a combination of a thin top-seal barrier layer, possible to combine with different type of filled goods and a body made of sustainably sourced fiber material.
告訴我們更多關(guān)于紙瓶蓋的信息？
這是一個(gè)開創(chuàng)性的發(fā)展。在一組開發(fā)合作伙伴中，我們正在設(shè)計(jì)一種可回收的紙質(zhì)瓶蓋，該瓶蓋適合 Paboco 的紙螺紋頸部。Blue Ocean Closures 是第一個(gè)以工業(yè)能力為基于纖維的螺旋蓋解決方案開發(fā)這種創(chuàng)新概念的公司。我們通過卓越的材料技術(shù)和具有成本效益的專有生產(chǎn)理念共同實(shí)現(xiàn)了這一目標(biāo)。
該設(shè)計(jì)結(jié)合了薄的頂部密封阻隔層，可以與不同類型的填充物品和由可持續(xù)來源的纖維材料制成的主體相結(jié)合。
Can it be screwed on directly on the paper bottle?
Yes,this has been a clear target and why we have put a lot of efforts on developing a paper threaded neck to both avoid adding process steps and to maximize the fiber material as much as possible.
紙瓶蓋可以直接擰在紙瓶上嗎？
是的，這是一個(gè)明確的目標(biāo)，也是為什么我們在開發(fā)紙制螺紋頸部以既避免增加工藝步驟又盡可能最大化纖維材料的原因。
“It's thrilling to also work on a paper closure -it just makes sense, doesn't it? We are minimizing plastic content with every development step, and to bring in a fiber based cap is the logical next step. The combination, our paper bottle and this closure looks and feels amazing, and I can't wait to give this into the hands of consumers.” says Tim Silbermann, Product Development Manager at Paboco
“同時(shí)在紙瓶蓋密封上工作是令人興奮的——這很有意義，不是嗎？我們在每一個(gè)開發(fā)步驟中都盡量減少塑料含量，并且引入基于纖維的瓶蓋是合乎邏輯的下一步。這種組合、我們的紙瓶和這種瓶蓋看起來和感覺都很棒，我迫不及待地想把它交到消費(fèi)者手中。” Paboco 產(chǎn)品開發(fā)經(jīng)理 Tim Silbermann 說
When will this next version hit the market?
We are targeting to start to roll out this next generation customized to our pioneer brands in 2023. Cosmetics, home care and still drinks will be among the first to market, but we keep our eyes out for other are as that could benefit from these innovation results.
If the paper closure development takes longer we will initially use standard closure solutions depending on the product that can be applied directly on our paper threaded neck. Such as screw caps, pump dispensers, peel off lids etc.depending on the need for the brand and product.
下一個(gè)版本什么時(shí)候上市？
我們的目標(biāo)是在 2023 年開始推出為我們的先鋒品牌定制的下一代產(chǎn)品?；瘖y品、家庭護(hù)理和非碳酸飲料將是最先上市的產(chǎn)品，但我們會密切關(guān)注其他產(chǎn)品，因?yàn)樗鼈兛梢詮倪@些創(chuàng)新中受益結(jié)果。
如果紙封開發(fā)需要更長的時(shí)間，我們最初將使用標(biāo)準(zhǔn)封蓋解決方案，具體取決于可直接應(yīng)用于我們的紙螺紋頸部的產(chǎn)品。根據(jù)品牌和產(chǎn)品的需要，如螺旋蓋、泵分配器、剝離蓋等。
What is the CO? footprint of this next paper bottle generation?
We are updating our LCA to show what paper bottle production looks like at its starting scale – We look forward to sharing this as soon as it is final. But we have high expectations on a low CO? footprint since Paboco only uses FSC certified wood fibers, produces low weighted rigid paper bottles with high recyclability rate in the paper recycling stream.
Paboco is a member of the 4evergreen Alliance we work to contribute to raise the overall recycling rate of fibre-based packaging to 90% by 2030.
Fibre-based packaging is already a vital contributor to the circular economy. According to Eurostat, fibre-based packaging has the highest recycling rate in volume (82%), above that of other materials, such as metal (80%), glass (75%), or plastic (42%).
下一代紙瓶的二氧化碳排放量是多少？
我們正在更新我們的 LCA，以展示紙瓶生產(chǎn)在初始規(guī)模時(shí)的樣子——我們期待在最終確定后盡快分享。但我們對低二氧化碳排放量寄予厚望，因?yàn)?Paboco 僅使用 FSC 認(rèn)證的木纖維，在紙張回收流中生產(chǎn)具有高回收率的低重量硬紙瓶。
Paboco 是 4evergreen 聯(lián)盟的成員，我們致力于到 2030 年將纖維包裝的整體回收率提高到 90%。
基于纖維的包裝已經(jīng)是循環(huán)經(jīng)濟(jì)的重要貢獻(xiàn)者。根據(jù)歐盟統(tǒng)計(jì)局的數(shù)據(jù)，基于纖維的包裝在體積上的回收率最高（82%），高于金屬（80%）、玻璃（75%）或塑料（42%）等其他材料。
本文來源：包裝部落2018
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