| 本文來源：包裝部落2018

PulPac PU300 - The world’s first standardized Dry Molded Fiber  Production Unit

PulPac PU300 - 世界上第一個(gè)標(biāo)準(zhǔn)化干法模壓纖維生產(chǎn)裝置

Following the accelerating progress of the Dry Molded Fiber technology and great interest from the industry, PulPac together with its partners now reveals a standardized production line – the PulPac Production Unit 300 ton (PU300). Shifting from plastic converting or traditional fiber molding to Dry Molded Fiber is easier than ever, and even more attractive for the converters and brands that want to be leaders in the race for sustainable packaging.

隨著干法模壓纖維技術(shù)的加速進(jìn)步,已經(jīng)引起業(yè)界極大興趣，PulPac 與其合作伙伴現(xiàn)在展示了一條標(biāo)準(zhǔn)化生產(chǎn)線——PulPac 300 噸生產(chǎn)單元 (PU300)。這個(gè)產(chǎn)線讓我們從塑料加工或傳統(tǒng)纖維成型，轉(zhuǎn)向干法模壓成型纖維，比以往任何時(shí)候都更容易，對(duì)于希望成為可持續(xù)包裝競賽中的領(lǐng)導(dǎo)者，這些加工商和品牌來說更具吸引力。

Turnkey providers and components via PulPac's partners 

Interested parties are invited to sign up their interest in the PulPac PU300 and Dry Molded Fiber via an expression of interest form and request a sample package. Link above and here 

www.pulpac.com/drymoldedfiber/machinery/

通過 PulPac 合作伙伴提供鑰匙供應(yīng)商和組件

邀請(qǐng)感興趣的各方通過一份意向表簽署他們對(duì) PulPac PU300 和干模塑纖維的興趣，并索取樣品包。請(qǐng)點(diǎn)擊以下的鏈接

www.pulpac.com/drymoldedfiber/machinery/

Designing concepts to distribute technology

The PulPac PU300 is engineered as a modular industrial production line, ready for food grade production of high volume and affordable Dry Molded Fiber products. The very first demonstration line has been set up in PulPac’s Tech Center in Sweden, where industrial food grade manufacturing of sustainable spoons made of pure cellulose fibers has begun.Fiber cutlery ready for production

設(shè)計(jì)概念以分配技術(shù)

PulPac PU300 設(shè)計(jì)為模塊化工業(yè)生產(chǎn)線，可用于食品級(jí)大批量和經(jīng)濟(jì)型干模壓纖維產(chǎn)品的生產(chǎn)。第一條示范生產(chǎn)線已在瑞典 PulPac 的技術(shù)中心建立，在那里開始了由純纖維素纖維制成的可持續(xù)勺子的工業(yè)食品級(jí)制造。

The versatility, cost structure and market readiness of Dry Molded Fiber opens exciting opportunities for both fiber and plastic converters. In a few years, it will be possible to manufacture Dry Molded Fiber bottles and other complex products. But already today you can commercialize affordable high-volume products like spoons, trays, lids, bowls, – paper products that can hold grease and water without toxic chemicals – which are all ready for production with the PulPac PU300 platform. Single-use cutlery is a very interesting segment with billions of units demanded each year, and especially given the EU-wide ban on non-sustainable plastic cutlery coming to effect July 1st this year.

準(zhǔn)備生產(chǎn)的纖維餐具

干模塑纖維的多功能性、成本結(jié)構(gòu)和市場就緒性為纖維和塑料加工商帶來了激動(dòng)人心的機(jī)會(huì)。幾年后，將有可能制造干模壓纖維瓶和其他復(fù)雜產(chǎn)品。但是今天，您可以將價(jià)格實(shí)惠的大批量產(chǎn)品商業(yè)化，例如勺子、托盤、蓋子、碗——可以容納油脂和水而不含有毒化學(xué)物質(zhì)的紙制品——這些產(chǎn)品都可以通過 PulPac PU300 平臺(tái)進(jìn)行生產(chǎn)。一次性餐具是一個(gè)非常有趣的細(xì)分市場，每年需求量達(dá)數(shù)十億件，尤其是考慮到歐盟范圍內(nèi)的非可持續(xù)塑料餐具禁令將于今年 7 月 1 日生效。

Fast, effective and sustainable production
The dry process enables the PulPac PU300 to run extremely fast. Cycle time and production rates is on par with plastic manufacturing, and up to ten times faster than conventional fiber molding. Furthermore, Dry Molding does not waste valuable water resources nor impact the wastewater infrastructure. The process is much more energy-efficient than conventional fiber molding and enables material efficiency of up to 99% with in-line recycling. In summary, these process advantages yield up to 90% lower CO2 emissions at similar unit costs as plastic.

快速、有效和可持續(xù)的生產(chǎn)

干式工藝使 PulPac PU300 運(yùn)行速度極快。周期時(shí)間和生產(chǎn)率與塑料制造相當(dāng)，比傳統(tǒng)纖維成型快十倍。此外，干成型不會(huì)浪費(fèi)寶貴的水資源，也不會(huì)影響廢水基礎(chǔ)設(shè)施。該工藝比傳統(tǒng)的纖維成型工藝更節(jié)能，并且通過在線回收使材料效率高達(dá) 99%?？傊?，這些工藝優(yōu)勢可在與塑料類似的單位成本下將二氧化碳排放量降低 90%。

How it works

The PulPac PU300 is based on well-proven technologies and systems. The material used for production is regular pulp, cellulose fiber, a commodity item that is globally available.

這個(gè)怎么運(yùn)作

PulPac PU300 基于久經(jīng)考驗(yàn)的技術(shù)和系統(tǒng)。用于生產(chǎn)的材料是普通紙漿、纖維素纖維，這是一種全球通用的商品。

Within the PulPac PU300, a mill breaks up the pulp into separate fibers. These fibers are airlaid to a vacuum belt, forming a fluffy fiber web that is coated with non-toxic barrier additives and laminated with tissue. Thereafter, an electric servo press with a 300 tons force, customized for food grade production, molds the products with 0,2 seconds holding time enabling a production cycle of 3,5 seconds. All non-used material is re-circulated, giving close to complete material efficiency.

在 PulPac PU300 中，工廠將紙漿分解成單獨(dú)的纖維。這些纖維被氣流成網(wǎng)到真空帶上，形成蓬松的纖維網(wǎng)，上面涂有無毒的阻隔添加劑，并與薄紙層壓。此后，一臺(tái) 300 噸力的電動(dòng)伺服壓力機(jī)，為食品級(jí)生產(chǎn)定制，以 0.2 秒的保壓時(shí)間成型產(chǎn)品，使生產(chǎn)周期為 3.5 秒。所有未使用的材料都會(huì)重新循環(huán)，從而接近完全的材料效率。

設(shè)計(jì)可持續(xù)包裝不單只是使用環(huán)?；蚧厥詹牧隙眩€須具備能讓使用者立即停下來思考的創(chuàng)意美學(xué)。在消費(fèi)者選購產(chǎn)品的過程中，商品包裝必須在幾秒鐘內(nèi)贏得其青睞并引發(fā)省思，因此整體包裝得讓消費(fèi)者一眼就覺得它美觀、安全且對(duì)環(huán)境友善。若設(shè)計(jì)師能成功將這些訊息整合到包裝設(shè)計(jì)中，商品自然會(huì)在競爭激烈的超市賣場與電商中脫穎而出。

IPFM上海國際植物纖維模塑產(chǎn)業(yè)展

2021.12.22-24 · 上海新國際博覽中心

包裝部落+美獅傳媒集團(tuán)強(qiáng)強(qiáng)聯(lián)手，傾力為行業(yè)發(fā)聲，開拓?zé)o限應(yīng)用商機(jī)，聯(lián)合創(chuàng)辦2021上海國際植物纖維模塑產(chǎn)業(yè)展，致力于成為賦能植物纖維模塑全產(chǎn)業(yè)鏈的國際專業(yè)展會(huì)。在全球禁塑的大背景下，為植物纖維模塑行業(yè)構(gòu)建平臺(tái)，展示禁塑替代革新方案，彰顯無窮環(huán)保潛力。與此同時(shí)，IPFM Shanghai 2021為植物纖維模塑行業(yè)打造各行業(yè)應(yīng)用場景，開拓全域買家商機(jī)，涉及餐飲外賣、電子家電、日化美妝、奢侈品、生鮮果蔬、農(nóng)產(chǎn)品、工業(yè)品、醫(yī)療衛(wèi)生、電商快遞物流、建材家居、園藝寵物、文創(chuàng)玩具等。

參展咨詢

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手機(jī)：+86 134 8066 3146

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